Monday, July 1, 2013

More on Compact Subwoofer Technology

The Compact Subwoofer Technology is a design method for small horn subwoofers, presented in the article available on the Kvålsvoll Design web pages.
The article describes briefly what it is, and how it works, read the entire article there, it is also available for download as .pdf file.

Now I will discuss some of the more practical implications of the small horn
designs, and give some examples on what can be achieved, in real subwoofers.

Several subwoofers have been designed, and some of those have been built and
tested.

The very small 6-14 subwoofer was designed to be compact, at the expense of
low frequency output capacity.  Design specification, output capability: 30Hz,
100dB (1m/2pi).
The 6.14 subwoofer. A very compact 30Hz, 100dB design.

This means it is not a real, full bandwidth subwoofer, and can not play powerful
 bass in a larger or even medium sized room with the physical authority and feel that larger systems have.
However, the small size have some advantages, and the output is enough for low and mid volume tv or movie, and music.
With two of them in a small room they played loud enough to have a gentle physical impact on the cannons in the Master & Commander movie.
Being small and nice looking, it is easy to find a place for them, they will also often fit under a sofa.
Another advantage of small size is that they are easier to move around for measurements and testing.

Utilizing a small 6.5" driver, this design really pushes the limit for output from such a small woofer.

30Hz extension is not enough to get the solid weight of low frequency effects in movies, and nowadays there are lots of music that also benefit from extension down to below 20Hz.
The difference really has to be experienced.

The T138 (left) is a real subwoofer with true 20Hz capacity. As we can see, it comes with a price.


Now, compare the size of the 6-14 to the T138.  This is a real subwoofer.
Extension to well below 20Hz, design output 112dB/1m/2pi at 20Hz.

Small is a relative term.
Even though the compact subwoofer technology enables very good performance for the size, it still can not beat the physics of low frequency sound reproduction.
More output at lower frequencies will still require a larger box.

SPL requirements

How much output does one need, then.
Let us assume movie playback at reference level on a calibrated system, we can calculate the theoretical maximum sound pressure level from the subwoofers, when bass management routes all LF to the sub, including LFE track:

Source SPL ref (dB) N Sum N (dB)
L 105 1 105
R 105 1 105
C 105 1 105
SL 102 1 102
SR 102 1 102
RL 102 1 102
RR 102 1 102
LFE 115 1 115
Sum SPL (dB)

124.079116

We see that maximum sub output may actually be 124dB.
However, we can make some assumptions that lowers this number considerably.
First, it is unlikely that there is full level content at 20Hz and below.
And, if there are any other sounds playing at the same time in the front and surround channels, some of the headroom is used for that signal, and thus can not have low output at maximum.
For most of the time, we can assume it may not be necessary having more than 115dB capability.

But, since we would like to have some reserve headroom for a nice house-curve with some boost down at the lowest frequencies, that must be added.
Let us assume +6dB.
We still end up with 115dB + 6dB = 121dB.

To achieve this kind of output will require some powerful subwoofers.
We need the real thing.

4 decent subwoofers is no overkill..

Simulations of the S4 subwoofer, a nice, 62l net volume/97l external design, shows output capability at 108dB/20Hz/1m.
Around half the size of the T138 pictured above.
Now, assuming we loose 3dB on average in-room from the 1m output to th listening position, we see that 4 of these subwoofers can give us 117dB:


Source SPL ref (dB) N Sum N (dB) SPL diff LP1 (dB) SPL LP1 (dB)
S4 108 4 120.0412 -3 117.0412


0 0
0


0 0
0



0
0



0
0



0
0
Sum SPL (dB)

120.0412
117.0412

Also consider that the output increases some up in the mid-bass range.
This should be a good start for a nice subwoofer setup.

Advantage of small horn - the compact subwoofer technology

To achieve the same output with sealed box subwoofers would require more subwoofers, and a lot more power:

Source SPL ref (dB) N Sum N (dB) SPL diff LP1 (dB) SPL LP1 (dB)
Sealed 50l 100 10 120 -3 117


0 0
0


0 0
0



0
0



0
0



0
0
Sum SPL (dB)

120
117

We see that using a driver with similar parameters in sealed boxes requires 10 subwoofers, and that is not really practical.
(For sealed simulation: mms increased to 2x, mounted in 50l sealed enclosure, driven at same voltage level, excursion xmax = 16.8mm).

An alternative could be to use larger vented boxes, but bigger boxes are more difficult to place, likely it is easier to find space for four smaller boxes than one or two monster-cabinets.
There is another advantage to using several smaller subwoofers as well - when located spread around the room they tend to even out the frequency response.
But that is a different subject on its own, so we can get back to that later some time.



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